KAIZEN™ in Maintenance

Change for the better:
From Repairing and Managing Breakdown risks...
...to Integrating with Production and Preventing upstream

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of maintenance hours are unplanned
is the cost per hour when a plant is down
of companies relate downtime to service level
of companies invest in growing productivity
cost reduction with preventive maintenance


If you have the mission of:

• Achieve zero equipment waste, by working on stoppages, materials, energy and spare parts

• Reach world-class Mean Time Between Failures and Mean Time Between Accidents values

• Comply with health and safety best practices to guarantee zero accidents


Some roadblocks are impeding you from fully succeeding:

KAIZEN™ offer checklist

Ensuring that the planned maintenance schedule is aligned with the production plan despite constant changes

KAIZEN™ offer checklist

Small lots and high customisation require flexible and versatile equipment

KAIZEN™ offer checklist

Technical skills and knowledge are lost from the business as people come and go

KAIZEN™ offer checklist

Keeping up with new technologies to collect and treat data for process control

KAIZEN™ offer checklist

Satisfying regulatory requirements and ensuring safety standards

KAIZEN™ offer checklist

Improving equipment efficiency without compromising product quality and customer satisfaction


You need to develop:

Kobetsu KAIZEN™

Autonomous Maintenance

Planned Maintenance

Education & Training

Health & Safety

To reach best-in-class performance, such as:

Production Efficiency in Process Industry
Spare Parts Planning
Autonomous and Planned Maintenance

We recommend that you start with a Value Stream Analysis:

On the Value Stream Analysis workshop we will create an improvement vision for your organisation, business unit or department. By working alongside your team, we will understand the current state of the business processes, design the Value Stream Vision and define an implementation plan to achieve the desired results.

Ready to Start?

Find out what the key opportunities in your Maintenance processes are by conducting a Value Stream Analysis.

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