Benchmarks & Client Cases
Autonomous and Planned Maintenance
• Low productivity amongst maintenance teams
• Lengthy stoppage times due to excessive MTTR
• Complete dependence on maintenance teams to solve every equipment issue
• Poor knowledge sharing between production and maintenance teams
• Interventions on the equipment done with an isolated approach, with no standard or historical information
• High volume of corrective interventions over planned interventions
• Classification of equipment according to their criticality: risk of employee injury, equipment without replacement, unstable OEE and high percentage of breakdowns
• Implementation of Autonomous Maintenance processes on the critical equipment, with a standardised process to train all team members and assess their knowledge
• Creation of a planned maintenance schedule, where the high-frequency activities were passed on to autonomous maintenance
• Development of work instructions for planned maintenance activities, with yearly training calendar for the maintenance team
The project had a Payback period of 5 months with annual savings surpassing £874,000.
Overall Equipment Efficiency increased by 16%
Mean Time Between Failures (MTBF)
Mean Time Between Failures (MTBF) increased by 73%
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